Modular Substations

Substation Technology Is Evolving — Are You Ready?  

Elgin Power Solutions’ modular substations simplify substation projects by turning the bulk of a field project into a deliverable product.

Elgin will handle the custom design of the substation and respective modules, procurement of the components, construction and assembly of the modules, and testing of the modules before they leave Elgin’s factory. Upon delivery to site, the modules are designed to be installed safely and efficiently.  The plug-and-play nature of these modules eliminates virtually all above-grade field construction, allows for an  accelerated project schedule, and provides greater schedule certainty. If desired by the customer, Elgin can handle all other site civil and electrical aspects of the project, providing customers a completely turnkey solution. 

Accelerate Schedule & Reduce Installation Time
Site civil works can be performed concurrently while Elgin assembles the modules in its factory. This parallel approach shortens the overall project timeline by eliminating the delays typically associated with above-grade construction in traditional builds—often compressing the schedule by several months. Each modular substation is pre-engineered, pre-assembled, and pre-tested before arriving on site, which significantly reduces installation time and improves schedule certainty.

Compact Substation Design & Reduce Foundation Plans
Elgin’s modular substation designs typically require less space than traditional substations, helping to minimize the overall site footprint. By integrating multiple components onto a single module, our approach allows for simplified and consolidated foundation planning. This compact physical design and reduced foundation requirement not only streamline construction but also lower total installed costs.

 Common Applications

• Renewable energy plants 

• Battery energy storage systems 

• Data Centers 

• Utilities 

• Industrial facilities

• Mining facilities and operations 

• Oil & gas fields 

• Government

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Elgin offers both scalability and flexibility through our extensive design library, which serves as a strong foundation for custom-engineered solutions tailored to each project’s specific needs. Our modular substations are designed for easy expansion or relocation, making them adaptable to changing power demands. Whether for permanent or semi-permanent applications, Elgin’s modular approach delivers dependable performance with room to grow.

    Elgin’s modular substations are built with an uncompromising focus on quality and reliability—from structural steel to protection and control systems, every component reflects our commitment to excellence. Assembled and tested in our controlled factory environment, each unit meets the highest quality standards while minimizing the potential for errors. This approach not only ensures superior craftsmanship but also reduces the risk of assembly and installation issues in the field, leading to more efficient and streamlined site deployment.

    Elgin’s modular substations enhance safety by shifting labor from unpredictable field conditions to our controlled factory environment. By reducing the number of hours spent on-site and eliminating variables like inclement weather, we create a safer, more consistent assembly process that protects both workers and project timelines.

    Where Experience Drives Quality

    Choose a partner with over 40 years’ experience in power, mining and electrical distribution systems. Take advantage of our expertise to source all your equipment requirements, and discover the Elgin Power Solutions difference today.